Shopping Cart

No products in the cart.

SMACNA RoundIndustrialDuctConstructionStandards 1999 02E

$183.63

Round Industrial Duct Construction Standards, 2nd Edition

Published By Publication Date Number of Pages
SMACNA 1999 648
Guaranteed Safe Checkout
Category:

If you have any questions, feel free to reach out to our online customer service team by clicking on the bottom right corner. We’re here to assist you 24/7.
Email:[email protected]

This edition expands the scope of the 1977 version, updating original text to incorporate a revised theory of design, new materials and more “user friendly” tables. Offers a standardized, engineered basis for design and construction of industrial ducts of Classes 1 to 5. Includes a spiral duct chapter for Classes 1 and 2, covers design pressures ranging from 30” wg negative to 50” wg positive, plus carbon and galvanized steel tables. Changes to the manual include expanded tables for stainless steel and aluminum, expanded tables for duct sizes up to 96 inches in diameter, introduction of a new Duct Class 5 for systems handling corrosives, and spiral lockseam pipe. As alternatives to table use, the publication has a manual calculation procedure using equations and fully developed examples, and offers optional calculation software. Includes soft metrics.

PDF Catalog

PDF Pages PDF Title
5 FOREWORD
6 TASK FORCE
FORMER COMMITTEE MEMBERS AND OTHER CONTRIBUTORS
7 NOTICE TO USERS OF THIS PUBLICATION
11 TABLE OF CONTENTS
16 CHAPTER 1 INTRODUCTION
17 1.1 SCOPE
1.2 PURPOSE
1.3 DEVELOPMENT OF THE SECOND EDITION
18 1.4 INDUSTRIAL DUCT DESIGN AVENUES
1.5 HOW TO USE THIS MANUAL
19 1.6 MANUAL CONTENTS
22 CHAPTER 2 INDUSTRIAL DUCT APPLICATIONS
23 2.1 INTRODUCTION
2.2 DEFINITION OF INDUSTRIAL DUCT
2.3 DUCT SYSTEM CLASSIFICATION
24 2.4 MATERIAL (PARTICULATE) CHARACTERISTICS AND CLASSES
25 Table 2-1 Duct Classes and Minimum Conveying Velocities
26 Table 2-2 Material Class Descriptions
27 Table 2-3 Specific Materials Classes
34 CHAPTER 3 DUCT MATERIALS
35 3.1 INTRODUCTION
3.2 MATERIAL TYPES
37 3.3 HOT”ROLLED (CARBON) STEEL DATA
Table 3-1 Hot”rolled Steel Gages
38 3.4 COLD”ROLLED (CARBON) STEEL DATA
Table 3-2 Cold”rolled Steel Gages
39 3.5 GALVANIZED STEEL DATA
Table 3-3 Galvanized Steel Gages
40 3.6 STAINLESS STEEL DATA
41 Table 3-4 Stainless Steel Gages
42 Table 3-5 Yield Strength Reduction Factor at Elevated Temperatures for Stainless Steel
43 Table 3-6 Modulus of Elasticity Reduction Factor at Elevated Temperatures for Stainless Steel
44 3.7 ALUMINUM DATA
Table 3-7 Aluminum Sheet Gages
45 Table 3-8 Yield Strength Reduction Factor at Elevated Temperatures for Aluminum
Table 3-9 Modulus of Elasticity Reduction Factor at Elevated Temperatures for Aluminum
46 3.8 MATERIAL PROPERTIES SUMMARY
Table 3-10 Material Properties and Temperature Limits
47 Table 3-10M Material Properties and Temperature Limits
48 3.9 CORROSION
49 Table 3-11 Corrosion Chart
52 CHAPTER 4 DESIGN CRITERIA
53 4.1 INTRODUCTION
4.2 GENERAL PROVISIONS
4.3 NOMENCLATURE
55 4.4 LOADS
57 4.5 LIMITS AND TOLERANCES
4.6 SERVICEABILITY AND DURABILITY
58 4.7 STRENGTH PROVISIONS -DESIGN BASIS
59 4.8 DESIGN OF CIRCUMFERENTIAL STIFFENERS
60 4.9 CONNECTIONS
Table 4-1 Minimum Flange Height Schedule
61 4.10 HANGERS AND SUPPORTS
4.11 THERMAL EXPANSION
62 FIGURE 4-1 DESIGN OBJECTIVES
63 FIGURE 4-2 ILLUSTRATIVE EXAMPLE OF LIVE AND DEAD LOADS
64 FIGURE 4-3 ILLUSTRATIVE EXAMPLE OF DUCT SPANS
65 FIGURE 4-4 WELDING OF REINFORCEMENTS
68 CHAPTER 5 COMMENTARY
69 5.1 INTRODUCTION
5.2 LOADS
72 5.3 LIMITS AND TOLERANCES
5.4 SERVICEABILITY AND DURABILITY
73 5.5 STRENGTH PROVISIONS DESIGN BASIS
76 5.6 DESIGN OF CIRCUMFERENTIAL STIFFENERS
77 5.7 CONNECTIONS
78 Table 5-1 Minimum Flange Height Schedule
79 5.8 HANGERS AND SUPPORTS
5.9 THERMAL EXPANSION
82 CHAPTER 6 FLOW CHARTS
83 6.1 INTRODUCTION
6.2 COMMENTARY
6.3 ASSUMPTIONS
6.4 FLOW CHARTS
84 CHART 6-1 DUCT DESIGN OVERVIEW
85 CHART 6-2 UNSTIFFENED DUCT DESIGN
86 CHART 6-3 STIFFENED DUCT DESIGN
87 CHART 6-4 SELECTION OF STIFFENERS
88 CHART 6-5 DESIGN FOR BENDING (1 OF 3)
89 CHART 6-5 DESIGN FOR BENDING (2 OF 3)
90 CHART 6-5 DESIGN FOR BENDING (3 OF 3)
91 CHART 6-6 DESIGN OF FLANGED CONNECTIONS (1 OF 2)
92 CHART 6-6 DESIGN OF FLANGED CONNECTIONS (2 OF 2)
94 CHAPTER 7 ILLUSTRATIVE EXAMPLES
95 7.1 INTRODUCTION
7.2 COMMENTARY
7.3 NOMENCLATURE
99 EXAMPLE 7-1. COMPLEX LOAD COMBINATIONS
107 EXAMPLE 7-2. HIGH TEMPERATURE APPLICATION
114 EXAMPLE 7-3. MODERATE TEMPERATURE (ALUMINUM) APPLICATION
121 EXAMPLE 7-4. (CARBON STEEL) DUCT RISER IN AN OUTDOOR APPLICATION
126 FIGURE 7-1 DESIGN OBJECTIVES
127 FIGURE 7-2 ILLUSTRATIVE EXAMPLE OF LIVE AND DEAD LOADS
128 FIGURE 7-3 ILLUSTRATIVE EXAMPLE OF DUCT SPANS
129 FIGURE 7-4 WELDING OF REINFORCEMENTS
132 CHAPTER 8 DUCT SELECTION TABLES ” CARBON AND GALVANIZED
133 8.1 INTRODUCTION
134 8.2 USE OF THE TABLES
137 Table 8-1.1 Minimum Gage Required for Round Duct, Based on Support Spacing for Class 1
Table 8-1.1M Minimum Thickness Required for Round Duct, Based on Support Spacing for Class 1
138 Table 8-1.2a Minimum Gage Required for Round Duct, Based on Support Spacing for Class 2
139 Table 8-1.2aM Minimum Thickness Required for Round Duct, Based on Support Spacing for Class 2
140 Table 8-1.2b Minimum Gage Required for Round Duct, Based on Support Spacing for Class 2
141 Table 8-1.2bM Minimum Thickness Required for Round Duct, Based on Support Spacing for Class 2
142 Table 8-1.2c Minimum Gage Required for Round Duct, Based on Support Spacing for Class 2
143 Table 8-1.2cM Minimum Thickness Required for Round Duct, Based on Support Spacing for Class 2
144 Table 8-1.3a Minimum Gage Required for Round Duct, Based on Support Spacing for Class 3
145 Table 8-1.3aM Minimum Thickness Required for Round Duct, Based on Support Spacing for Class 3
146 Table 8-1.3b Minimum Gage Required for Round Duct, Based on Support Spacing for Class 3
147 Table 8-1.3bM Minimum Thickness Required for Round Duct, Based on Support Spacing for Class 3
148 Table 8-1.3c Minimum Gage Required for Round Duct, Based on Support Spacing for Class 3
149 Table 8-1.3cM Minimum Thickness Required for Round Duct, Based on Support Spacing for Class 3
150 Table 8-1.4a Minimum Gage Required for Round Duct, Based on Support Spacing for Class 4
151 Table 8-1.4aM Minimum Thickness Required for Round Duct, Based on Support Spacing for Class 4
152 Table 8-1.4b Minimum Gage Required for Round Duct, Based on Support Spacing for Class 4
153 Table 8-1.4bM Minimum Thickness Required for Round Duct, Based on Support Spacing for Class 4
154 Table 8-1.4c Minimum Gage Required for Round Duct, Based on Support Spacing for Class 4
155 Table 8-1.4cM Minimum Thickness Required for Round Duct, Based on Support Spacing for Class 4
156 Table 8-1.5 Conversion of Insulation and Cladding Gravity Load into Equivalent Particulate Load
157 EXAMPLE 8-1. MODIFYING PARTICULATE DENSITY TO ACCOUNT FOR INSULATION AND CLADDING GRAVITY LOADS
158 Table 8-2 Material and Reinforcement Schedule for Round Duct Classes 1 through 4 at “2 in. wg
159 Table 8-2M Material and Reinforcement Schedule for Round Duct Classes 1 through 4 at “500 Pa
162 Table 8-3 Material and Reinforcement Schedule for Round Duct Classes 1 through 4 at “4 in. wg
163 Table 8-3M Material and Reinforcement Schedule for Round Duct Classes 1 through 4 at “1000 Pa
166 Table 8-4 Material and Reinforcement Schedule for Round Duct Classes 1 through 4 at “6 in. wg
167 Table 8-4M Material and Reinforcement Schedule for Round Duct Classes 1 through 4 at “1500 Pa
170 Table 8-5 Material and Reinforcement Schedule for Round Duct Classes 1 through 4 at “10 in. wg
171 Table 8-5M Material and Reinforcement Schedule for Round Duct Classes 1 through 4 at “2500 Pa
174 Table 8-6 Material and Reinforcement Schedule for Round Duct Classes 1 through 4 at “15 in. wg
175 Table 8-6M Material and Reinforcement Schedule for Round Duct Classes 1 through 4 at “3750 Pa
178 Table 8-7 Material and Reinforcement Schedule for Round Duct Classes 1 through 4 at “20 in. wg
179 Table 8-7M Material and Reinforcement Schedule for Round Duct Classes 1 through 4 at “5000 Pa
182 Table 8-8 Material and Reinforcement Schedule for Round Duct Classes 1 through 4 at “30 in. wg
183 Table 8-8M Material and Reinforcement Schedule for Round Duct Classes 1 through 4 at “7500 Pa
186 EXAMPLE 8″2. TYPICAL CARBON STEEL DUCT SELECTION
EXAMPLE 8″3. TYPICAL GALVANIZED STEEL DUCT SELECTION
187 EXAMPLE 8″4. TYPICAL GALVANIZED STEEL DUCT SELECTION FOR A POSITIVE PRESSURE APPLICATION
190 CHAPTER 9 DUCT SELECTION TABLES ” STAINLESS STEEL
191 9.1 INTRODUCTION
193 9.2 USE OF THE TABLES
195 Table 9-1 Minimum Gage Required for Round Duct, Based on Support Spacing for Classes 1 and 5
Table 9-1M Minimum Thickness Required for Round Duct, Based on Support Spacing for Classes 1 and 5
196 Table 9-2 Material and Reinforcement Schedule for Round Duct Classes 1 and 5 at “2 in. wg
197 Table 9-2M Material and Reinforcement Schedule for Round Duct Classes 1 and 5 at “500 Pa
200 Table 9-3 Material and Reinforcement Schedule for Round Duct Classes 1 and 5 at “4 in. wg
201 Table 9-3M Material and Reinforcement Schedule for Round Duct Classes 1 and 5 at “1000 Pa
204 Table 9-4 Material and Reinforcement Schedule for Round Duct Classes 1 and 5 at “6 in. wg
205 Table 9-4M Material and Reinforcement Schedule for Round Duct Classes 1 and 5 at “1500 Pa
208 Table 9-5 Material and Reinforcement Schedule for Round Duct Classes 1 and 5 at “10 in. wg
209 Table 9-5M Material and Reinforcement Schedule for Round Duct Classes 1 and 5 at “2500 Pa
212 Table 9-6 Material and Reinforcement Schedule for Round Duct Classes 1 and 5 at “15 in. wg
213 Table 9-6M Material and Reinforcement Schedule for Round Duct Classes 1 and 5 at “3750 Pa
216 Table 9-7 Material and Reinforcement Schedule for Round Duct Classes 1 and 5 at “20 in. wg
217 Table 9-7M Material and Reinforcement Schedule for Round Duct Classes 1 and 5 at “5000 Pa
220 Table 9-8 Material and Reinforcement Schedule for Round Duct Classes 1 and 5 at “30 in. wg
221 Table 9-8M Material and Reinforcement Schedule for Round Duct Classes 1 and 5 at “7500 Pa
224 EXAMPLE 9″1. CLASS 5, STAINLESS STEEL DUCT CONVEYING CORROSIVE FUMES AT MODERATE TEMPERATURE
225 EXAMPLE 9″2. CLASS 1, STAINLESS STEEL DUCT FOR PROCESS EXHAUST AT HIGH TEMPERATURE
226 EXAMPLE 9″3. CLASS 5, STAINLESS STEEL DUCT CONVEYING CORROSIVES UNDER POSITIVE PRESSURE
228 CHAPTER 10 DUCT SELECTION TABLES ” ALUMINUM
229 10.1 INTRODUCTION
231 10.2 USE OF THE TABLES
233 Table 10-1 Minimum Gage Required for Round Duct, Based on Support Spacing for Class 1
Table 10-1M Minimum Thickness Required for Round Duct, Based on Support Spacing for Class 1
234 Table 10-2 Material and Reinforcement Schedule for Class 1 Round Duct at “2 in. wg
235 Table 10-2M Material and Reinforcement Schedule for Class 1 Round Duct at “500 Pa
238 Table 10-3 Material and Reinforcement Schedule for Class 1 Round Duct at “4 in. wg
239 Table 10-3M Material and Reinforcement Schedule for Class 1 Round Duct at “1000 Pa
242 Table 10-4 Material and Reinforcement Schedule for Class 1 Round Duct at “6 in. wg
243 Table 10-4M Material and Reinforcement Schedule for Class 1 Round Duct at “1500 Pa
246 Table 10-5 Material and Reinforcement Schedule for Class 1 Round Duct at “10 in. wg
247 Table 10-5M Material and Reinforcement Schedule for Class 1 Round Duct at “2500 Pa
250 Table 10-6 Material and Reinforcement Schedule for Class 1 Round Duct at “15 in. wg
251 Table 10-6M Material and Reinforcement Schedule for Class 1 Round Duct at “3750 Pa
254 Table 10-7 Material and Reinforcement Schedule for Class 1 Round Duct at “20 in. wg
255 Table 10-7M Material and Reinforcement Schedule for Class 1 Round Duct at “5000 Pa
258 Table 10-8 Material and Reinforcement Schedule for Class 1 Round Duct at “30 in. wg
259 Table 10-8M Material and Reinforcement Schedule for Class 1 Round Duct at “7500 Pa
262 EXAMPLE 10-1. TYPICAL ALUMINUM DUCT SELECTION FOR A CLASS 1 APPLICATION
263 EXAMPLE 10-2. TYPICAL ALUMINUM DUCT SELECTION FOR A CLASS 1 APPLICATION UNDER POSITIVE PRESSURE
266 CHAPTER 11 SELECTION TABLES – SPIRAL LOCKSEAM PIPE
267 11.1 INTRODUCTION
269 11.2 COMMENTARY
270 11.3 DESIGN CRITERIA FOR SPIRAL DUCTS
271 11.4 USE GUIDELINES
272 Table 11-1 Required Strip Dimensions and Tolerances
Table 11-2 Flange “A” Dimensions and Proper Lockseam Details
273 11.5 SPIRAL PIPE ” CARBON AND GALVANIZED
274 EXAMPLE 11-1. TYPICAL GALVANIZED STEEL SPIRAL PIPE SELECTION FOR A CLASS 1 APPLICATION
275 Table 11-3.1 Minimum Required Gage Based on Bending Loads
Table 11-3.1M Minimum Required Thickness Based on Bending Loads
276 Table 11-3.2 Minimum Required Gage for Class 1 Carbon and Galvanized Steel Spiral Pipe
277 Table 11-3.2M Minimum Required Thickness for Class 1 Carbon and Galvanized Steel Spiral Pipe
278 Table 11-3.2a Minimum Carbon or Galvanized Steel Stiffener Size and Welds
279 Table 11-3.2aM Minimum Carbon or Galvanized Steel Stiffener Size and Welds
282 Table 11-3.3 Maximum Negative Operating Pressure for Class 1 ” Carbon and Galvanized Steel Spiral Pipe
283 Table 11-3.3M Maximum Negative Operating Pressure for Class 1 ” Carbon and Galvanized Steel Spiral Pipe
284 EXAMPLE 11-2. TYPICAL GALVANIZED STEEL SPIRAL PIPE SELECTION FOR A CLASS 2 APPLICATION
286 Table 11-4.1 Minimum Required Gage Based on Bending Loads
287 Table 11-4.1M Minimum Required Thickness Based on Bending Loads
288 Table 11-4.2 Minimum Required Gage for Class 2 Carbon and Galvanized Steel Spiral Pipe
289 Table 11-4.2M Minimum Required Thickness for Class 2 Carbon and Galvanized Steel Spiral Pipe
290 Table 11-4.2a Minimum Carbon or Galvanized Steel Stiffener Size and Welds
291 Table 11-4.2aM Minimum Carbon or Galvanized Steel Stiffener Size and Welds
294 Table 11-4.3 Maximum Negative Operating Pressure for Class 2 Carbon and Galvanized Steel Spiral Pipe
295 Table 11-4.3M Maximum Negative Operating Pressure for Class 2 Carbon and Galvanized Steel Spiral Pipe
296 11.6 SPIRAL PIPE ” STAINLESS STEEL
297 EXAMPLE 11-3. TYPICAL STAINLESS STEEL SPIRAL PIPE SELECTION FOR A CLASS 5 APPLICATION
299 Table 11-5.1 Minimum Required Gage Based on Bending Loads
Table 11-5.1M Minimum Required Thickness Based on Bending Loads
300 Table 11-5.2 Minimum Required Gage for Class 5 Stainless Steel Spiral Pipe
301 Table 11-5.2M Minimum Required Thickness for Class 5 Stainless Steel Spiral Pipe
302 Table 11-5.2a Minimum Stainless Steel Stiffener Size and Welds
303 Table 11-5.2aM Minimum Stainless Steel Stiffener Size and Welds
306 Table 11-5.3 Maximum Negative Operating Pressure for Class 5 Stainless Steel Spiral Pipe
307 Table 11-5M Maximum Negative Operating Pressure for Class 5 Stainless Steel Spiral Pipe
308 11.7 SPIRAL PIPE ” ALUMINUM
309 EXAMPLE 11-4. TYPICAL ALUMINUM SPIRAL PIPE SELECTION FOR A CLASS 1 APPLICATION
311 Table 11-6.1 Minimum Required Gage Based on Bending Loads
Table 11-6.1M Minimum Required Thks Based on Bending Loads
312 Table 11-6.2 Minimum Required Gage For Class 1 Aluminum Spiral Pipe
313 Table 11-6.2M Minimum Required Thks For Class 1 Aluminum Spiral Pipe
314 Table 11-6.2a Minimum Aluminum Stiffener Size and Welds
315 Table 11-6.2aM Minimum Aluminum Stiffener Size and Welds
318 Table 11-6.3 Maximum Negative Operating Pressure for Class 1 Aluminum Spiral Pipe
319 Table 11-6.3M Maximum Negative Operating Pressure for Class 1 Aluminum Spiral Pipe
320 11.8 POSITIVE PRESSURE SYSTEMS
EXAMPLE 11-5. TYPICAL GALVANIZED STEEL SPIRAL PIPE SELECTION FOR A CLASS 1 APPLICATION UNDER POSITIVE PRESSURE
321 11.9 COMMENTARY ON STIFFENERS AND FLANGES
322 FIGURE 11-1 TYPICAL APPLICATION OF ANGLE RING TO SPIRAL PIPE
323 FIGURE 11-2 TYPICAL JOINTS FOR SPIRAL PIPE
324 FIGURE 11-3 TYPICAL SPIRAL PIPE DUCT CONNECTIONS ” VAN STONE
326 CHAPTER 12 STIFFENERS, FLANGES, AND FASTENERS
327 12.1 INTRODUCTION AND SCOPE
12.2 SELECTION OF STIFFENERS
329 EXAMPLE 12-1. COMPUTING STIFFENER REQUIREMENTS FOR SPECIAL APPLICATIONS
330 EXAMPLE 12-2. SELECTION OF ALTERNATE STIFFENERS FOR LONGITUDINAL SEAM PIPE
331 EXAMPLE 12-3. SELECTION OF ALTERNATE STIFFENERS FOR SPIRAL PIPE
332 Table 12-1 Physical Properties of Carbon and Galvanized Steel Stiffeners
339 EXAMPLE 12-4. SELECTION OF STIFFENERS USING STAINLESS STEEL TABLES
340 Table 12-2 Physical Properties of Stainless Steel Stiffeners
343 EXAMPLE 12-5. SELECTION OF STIFFENERS USING ALUMINUM TABLES
344 Table 12-3 Physical Properties of Aluminum Stiffeners
348 EXAMPLE 12-6. WELDING OF REINFORCEMENTS (CARBON STEEL)
349 EXAMPLE 12-7. WELDING OF REINFORCEMENTS (STAINLESS STEEL)
350 Table 12-4 Allowable Stress For Stitch Welds
351 Table 12-5 Weld Strength Reduction Factor Based on Temperature
352 FIGURE 12-1 WELDING OF REINFORCEMENTS
353 FIGURE 12-2 TYPICAL APPLICATION OF ANGLE RING TO SPIRAL PIPE
354 12.3 SELECTION OF CONNECTING FLANGES
355 FIGURE 12-3 BOLT HOLE ORIENTATION
356 FIGURE 12-4 TYPICAL DUCT CONNECTIONS
357 FIGURE 12-5 TYPICAL DUCT CONNECTIONS ” VAN STONE
358 FIGURE 12-6 TYPICAL SPIRAL PIPE DUCT CONNECTIONS ” VAN STONE
359 FIGURE 12-7 TYPICAL RING CONNECTIONS AT REDUCERS
361 Table 12-6 Bolt Hole Gage for Connecting Flanges
362 Table 12-7 Carbon and Galvanized Steel Flange Selection Table
366 Table 12-7a Carbon and Galvanized Steel ” F1 Flanges
368 Table 12-7b Carbon and Galvanized Steel ” F2 Flanges
370 Table 12-7c Carbon and Galvanized Steel ” F3 Flanges
372 Table 12-7d Carbon and Galvanized Steel ” F4 Flanges
375 Table 12-8 Special Pipe Flanges Matching ANSI 125 lb Drilling
376 Table 12-9 Special Pipe Flanges Matching ANSI 150 lb Drilling
377 Table 12-10 Special RPM Flanges
379 Table 12-11 Bolt Hole Gage for Connecting Flanges
380 Table 12-12 Stainless Steel ” F1 Flanges
383 Table 12-13 Bolt Hole Gage for Connecting Flanges
384 Table 12-14 Aluminum ” F1 Flanges
385 12.4 SELECTION OF BOLTS FOR CONNECTING DUCT
386 EXAMPLE 12-8 SELECTING BOLTS FOR CONNECTIONS (BASED ON EXAMPLE 7-1)
387 Table 12-15 Bolt Material Properties
388 Table 12-16 Bolt Strength Reduction Factor Based on Temperature
389 Table 12-17 Bolt Stress Area
391 Table 12-18 Grade Markings for Steel Bolts
392 Table 12-19 Dimensional Standards for Hex Cap Screws
393 Table 12-19M Dimensional Standards for Hex Cap Screws
394 Table 12-20 Dimensional Standards for Hex Bolts
395 Table 12-20M Dimensional Standards for Hex Bolts
396 Table 12-21 Dimensional Standards for Heavy Hex Bolts
397 Table 12-21M Dimensional Standards for Heavy Hex Bolts
398 Table 12-22 Dimensional Standards for High-strength Structural Bolts
399 Table 12-22M Dimensional Standards for High-strength Structural Bolts
400 Table 12-23 Washer Dimensions (High-strength)
Table 12-23M Washer Dimensions (High-strength)
Table 12-24 Washer Dimensions Tolerances
402 Table 12-25 Dimensional Standards for Hex Nuts
403 Table 12-25M Dimensional Standards for Hex Nuts
404 Table 12-26 Dimensional Standards for Heavy Hex Nuts
405 Table 12-26M Dimensional Standards for Heavy Hex Nuts
407 Table 12-27 ISO 4014/4017 Metric Dimensional Standards for Hex Bolts
408 12.5 GASKETS, CAULKING, AND JOINT SEALANTS
Table 12-28 Gaskets, Caulking, and Joint Sealants
412 CHAPTER 13 HANGERS AND SUPPORTS
413 13.1 INTRODUCTION AND SCOPE
13.2 HANGERS AND SUPPORTS COMMENTARY
13.3 GENERAL GUIDELINES
414 13.4 METHODS FOR HANGING AND SUPPORTING DUCT
13.5 DUCT HANGERS AND SUPPORTS
415 FIGURE 13-1 HANGER ATTACHMENTS TO STRUCTURES
416 FIGURE 13-2 UPPER ATTACHMENT DEVICES – TYPICAL
417 FIGURE 13-3 RECOMMENDED HANGER SPACING IN REFERENCE TO UNREINFORCED JOINT
418 FIGURE 13-4 METHODS FOR HANGING ROUND INDUSTRIAL DUCT
419 FIGURE 13-5 SUPPORT SCHEMES WITH EXTENDED RATINGS
420 FIGURE 13-6 DUCT SADDLES
422 Table 13-1 Maximum Allowable Load at Points of Support – Carbon and Galvanized Steel Ducts
423 Table 13-1M Maximum Allowable Load at Points of Support – Carbon and Galvanized Steel Ducts
424 Table 13-2 Maximum Allowable Load at Points of Support – Stainless Steel Ducts
425 Table 13-2M Maximum Allowable Load at Points of Support – Stainless Steel Ducts
426 Table 13-3 Maximum Allowable Load at Points of Support – Aluminum Ducts
427 Table 13-3M Maximum Allowable Load at Points of Support – Aluminum Ducts
428 EXAMPLE 13-1. CALCULATION OF DUCT SUPPORT LOAD
429 FIGURE 13-7 EXPANSION HANGER AND SUPPORTS
430 FIGURE 13-8 RISER SUPPORT – FROM FLOOR/BUILDING STRUCTURE
431 FIGURE 13-9 ROUND INDUSTRIAL DUCT SUPPORT METHODS
432 FIGURE 13-10 ROUND INDUSTRIAL DUCT SUPPORT METHODS (CONTINUED)
433 FIGURE 13-11 ROUND INDUSTRIAL DUCT SUPPORT METHODS (CONTINUED)
434 FIGURE 13-12 HANGER FOR DUCT
435 FIGURE 13-13 DUCT HANGER DETAIL
436 FIGURE 13-14 TRAPEZE TYPE SUPPORTS
437 FIGURE 13-15 TRAPEZE TYPE SUPPORTS (CONTINUED)
438 Table 13-4 Support Capacity of Horizontal Channel
439 Table 13-5 Support Capacity of Horizontal Angle
441 Table 13-6 Framing Channel Table Directory
Table 13-6M Framing Channel Table Directory
442 Table 13-6.1 Framing Channel ” Load Tables
443 Table 13-6.1M Framing Channel ” Load Tables
444 Table 13-6.2 Framing Channel ” Load Tables
445 Table 13-6.2M Framing Channel ” Load Tables
446 Table 13-6.3 Framing Channel ” Load Tables
447 Table 13-6.3M Framing Channel ” Load Tables
448 Table 13-6.4 Framing Channel ” Load Tables
449 Table 13-6.4M Framing Channel ” Load Tables
450 Table 13-6.5 Framing Channel ” Load Tables
451 Table 13-6.5M Framing Channel ” Load Tables
452 Table 13-6.6 Framing Channel ” Load Tables
453 Table 13-6.6M Framing Channel ” Load Tables
454 Table 13-6.7 Framing Channel ” Load Tables
455 Table 13-6.7M Framing Channel ” Load Tables
456 Table 13-7.1 Angle Tables
457 Table 13-7.1M Angle Tables
458 Table 13-7.2 Angle Tables
459 Table 13-7.2M Angle Tables
460 Table 13-7.3 Angle Tables
461 Table 13-7.3M Angle Tables
462 Table 13-8 Standard Steel Pipe Column – Load Tables
463 Table 13-8M Standard Steel Pipe Column – Load Tables
464 Table 13-9 Hanger Rod Capacity
Table 13-10 Hanger Bar Capacity
Table 13-11 Hanger Angle Capacity
465 Table 13-9M Hanger Rod Capacity
Table 13-10M Hanger Bar Capacity
Table 13-11M Hanger Angle Capacity
466 Table 13-12 Weight of Steel Duct per Foot of Length 0 lb/ft3 Particulate Plus 5 lb/ft2 Superimposed Load
467 Table 13-12M Weight of Steel Duct per Meter of Length 0 kg/m3 Particulate Plus 7.4 kg/m2 Superimposed Load
470 Table 13-13 Weight of Steel Duct per Foot of Length
471 Table 13-13M Weight of Steel Duct per Meter of Length
474 Table 13-14 Weight of Steel Duct per Foot of Length 50 lb/ft3 Particulate Plus 5 lb/ft2 Superimposed Load
475 Table 13-14M Weight of Steel Duct per Meter of Length 800 kg/m3 Particulate Plus 7.4 kg/m2 Superimposed Load
478 Table 13-15 Weight of Steel Duct per Foot of Length 75 lb/ft3 Particulate Plus 5 lb/ft2 Superimposed Load lb
479 Table 13-15M Weight of Steel Duct per Meter of Length 1200 kg/m3 Particulate Plus 7.4 kg/m2 Superimposed Load
482 Table 13-16 Weight of Steel Duct per Foot of Length 100 lb/ft3 Particulate Plus 5 lb/ft2 Superimposed Load
483 Table 13-16M Weight of Steel Duct per Meter of Length 1600 kg/m3 Particulate Plus 7.4 kg/m2 Superimposed Load
486 Table 13-17 Weight of Steel Duct per Foot of Length 125 lb/ft3 Particulate Plus 5 lb/ft2 Superimposed Load
487 Table 13-17M Weight of Steel Duct per Meter of Length 2000 kg/m3 Particulate Plus 7.4 kg/m2 Superimposed Load
490 Table 13-18 Weight of Steel Duct per Foot of Length 150 lb/ft3 Particulate Plus 5 lb/ft2 Superimposed Load
491 Table 13-18M Weight of Steel Duct per Meter of Length 2400 kg/m3 Particulate Plus 7.4 kg/m2 Superimposed Load
494 Table 13-19 Weight of Aluminum Duct per Foot of Length 0 lb/ft3 Particulate Plus 0.5 lb/ft2 Superimposed Load
495 Table 13-19M Weight of Aluminum Duct per Meter of Length 0 kg/m3 Particulate Plus 0.74 kg/m2 Superimposed Load
498 Table 13-20 Knee Brace Hanger Capacity
499 Table 13-20M Knee Brace Hanger Capacity
500 Table 13-21 Knee Brace Support Capacity
501 Table 13-21M Knee Brace Support Capacity
504 CHAPTER 14 WELDING
505 14.1 INTRODUCTION
14.2 WELDED JOINT ACCEPTED INDUSTRY PRACTICE
14.3 WELDED JOINT CONSIDERATIONS
507 Table 14-1 Welded Joint Design
508 FIGURE 14-1 JOINTS, WELDS, AND GROOVES
509 14.4 WELDING PROCEDURES
510 Table 14-2 Gas Metal Arc Welding of Carbon Steel
Table 14-2M Gas Metal Arc Welding of Carbon Steel
511 Table 14-3 Shielded Metal Arc Welding (SMAW) of Carbon Steel
Table 14-4 Gas Tungsten Arc Welding (GTAW) of Carbon Steel
512 Table 14-5 Gas Metal Arc Welding (GMAW) of Galvanized Steel
Table 14-6 Shielded Metal Arc Welding (SMAW) of Galvanized Steel
Table 14-7 Gas Tungsten Arc Welding (GTAW) of Galvanized Steel
513 Table 14-8 Gas Metal Arc Welding of Stainless Steel
Table 14-8M Gas Metal Arc Welding of Stainless Steel
514 Table 14-9 Shielded Metal Arc Welding (SMAW) of Austenitic Stainless Steel
Table 14-10 Gas Tungsten Arc Welding (GTAW) of Austenitic Stainless Steel
515 Table 14-11 Gas Metal Arc Welding of Aluminum
Table 14-11M Gas Metal Arc Welding of Aluminum
516 Table 14-12 Gas Tungsten Arc Welding (GTAW) of Aluminum
Table 14-12M Gas Tungsten Arc Welding (GTAW) of Aluminum
517 14.5 WELDING SYMBOLS
519 FIGURE 14-2 STANDARD LOCATION OF ELEMENTS OF A WELDING SYMBOL
FIGURE 14-3 SUPPLEMENTARY SYMBOLS
520 FIGURE 14-4 TYPICAL WELD SYMBOLS USED FOR SHEET METAL AND LIGHT PLATE
521 FIGURE 14-5 PLATE WELDING SYMBOLS
524 CHAPTER 15 ACCEPTED INDUSTRIAL CONSTRUCTION PRACTICES
525 15.1 INTRODUCTION
15.2 ROUND PIPE COMMON SEAMS AND JOINTS
15.3 FABRICATION TOLERANCES
526 FIGURE 15-1 LONGITUDINAL SEAMS
527 FIGURE 15-2 TYPICAL DUCT JOINTS
528 FIGURE 15-3 TYPICAL DUCT JOINTS (CONTINUED)
529 FIGURE 15-4 TYPICAL DUCT FLANGED CONNECTIONS
530 FIGURE 15-5 TYPICAL DUCT CONNECTIONS – VAN STONE
531 FIGURE 15-6 FABRICATION TOLERANCES
532 15.4 FITTINGS
533 FIGURE 15-7 SEGMENTED ELBOWS
534 FIGURE 15-8 FLATBACK ELBOWS
535 FIGURE 15-9 DUCT BRANCH PIPE ENTRIES
536 FIGURE 15-10 PANT FITTINGS OR WYE BRANCH
537 FIGURE 15-11 REDUCERS AND SQUARE TO ROUNDS
538 15.5 STACKS
539 FIGURE 15-12 VERTICAL DISCHARGE STACK
540 FIGURE 15-13 TYPICAL STACK THRU ROOF
541 FIGURE 15-14 AUTOMATIC STACK CAP
542 FIGURE 15-15 TYPICAL (GOOSENECK) AIR OUTLET
543 FIGURE 15-16 FREE STANDING STACK
544 15.6 STACK SAMPLING FACILITIES
545 FIGURE 15-17 TYPICAL STACK SAMPLING FACILITIES (PLAN VIEW)
546 FIGURE 15-18 TYPICAL STACK SAMPLING FACILITIES (ELEVATION VIEW)
547 15.7 CLEANOUT DOORS/ACCESS OPENINGS
548 FIGURE 15-19 CLEANOUT / ACCESS DOORS
549 FIGURE 15-20 CLEANOUT / ACCESS DOORS
550 FIGURE 15-21 CLEANOUT / ACCESS DOORS
551 15.8 DAMPERS AND GATES
15.9 CONNECTIONS AND EXPANSION JOINTS
552 FIGURE 15-22 PRESSURE RELIEF AND EXPLOSION DOORS
553 FIGURE 15-23 BLAST GATE AND CUTOFFS
554 FIGURE 15-24 SHOP FABRICATED GATES
555 FIGURE 15-25 SHOP FABRICATED BUTTERFLY DAMPERS
556 FIGURE 15-26 COMMERCIAL BUTTERFLY DAMPERS
557 FIGURE 15-27 TYPICAL EXPANSION JOINTS
558 FIGURE 15-28 TYPICAL EXPANSION JOINTS (CONTINUED)
559 FIGURE 15-29 FLEXIBLE CONNECTIONS
560 15.10 FAN INLET AND OUTLET CONDITIONS
561 FIGURE 15-30 FLEXIBLE CONNECTION APPLICATIONS
562 FIGURE 15-31 FAN INLET CONDITIONS
563 FIGURE 15-32 FAN INLET BOXES
564 FIGURE 15-33 FAN OUTLET CONDITIONS
565 FIGURE 15-34 MATERIAL SEPARATOR DROP OUT TRAP
566 FIGURE 15-35 POTENTIAL WEAR AREAS DUE TO ABRASION
568 CHAPTER 16 GUIDE SPECIFICATION
569 16.1 INTRODUCTION
16.2 DRAWINGS
16.3 SEISMIC RESTRAINT PROVISIONS
16.4 GUIDE SPECIFICATION
570 GUIDE SPECIFICATION FOR DUST COLLECTION AND PROCESS EXHAUST SYSTEMS
580 CHAPTER 17 RIDCS SOFTWARE USERS MANUAL
581 17.1 INTRODUCTION
582 17.2 QUICK START
584 FIGURE 17-1 RIDCS SOFTWARE – SCREEN #1
586 FIGURE 17-2 RIDCS SOFTWARE – SCREEN #2
587 FIGURE 17-3 RIDCS SOFTWARE – SCREEN #3
588 17.3 BASICS OF RIDCS OPERATION
591 17.4 MATERIAL PROPERTIES
593 17.5 DESIGNING DUCTWORK USING RIDCS
594 Table 17-1 Profile Number Cross-reference
603 APPENDIX A COMMENTARY ON FORMULA DERIVATIONS AND UNITS
607 APPENDIX B SUPPLEMENTARY DESIGN DATA
B.1 INTRODUCTION
609 FIGURE B-1 BASIC WIND SPEED (MPH)
610 FIGURE B-2 SNOW GROUND LOAD ” WESTERN U.S. (LB/SQ FT)
611 FIGURE B-3 SNOW GROUND LOAD ” EASTERN U.S. (LB/SQ FT)
613 FIGURE B-4 GLAZE ICE ACCRETION ZONE
614 FIGURE B-5 BEAM DIAGRAMS AND FORMULAS
615 Table B-1 Insulation Physical Data
616 Table B-2 Cladding Physical Data
617 Table B-3 Framing Channel Cross”reference
618 Table B-4 Thermal Expansion Chart
619 Table B-4M Thermal Expansion Chart
623 APPENDIX C COMMENTARY ON SURFACE PREPARATION TECHNIQUES
C.1 INTRODUCTION
C.2 METAL SURFACE PREPARATION
624 Table C-1 Surface Conditions and Recommended Treatment
Table C-2 Surface Preparation Methods
627 APPENDIX D REFERENCED DOCUMENTS
D.1 ASTM STANDARDS
628 D.2 ANSI STANDARDS
D.3 NFPA STANDARDS
D.4 ASME STANDARDS
D.5 SMACNA STANDARDS
629 D.6 OTHER STANDARDS
630 D.7 OTHER RESOURCES
633 GLOSSARY
643 INDEX
SMACNA RoundIndustrialDuctConstructionStandards 1999 02E
$183.63