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BSI 23/30475676 DC 2023

BSI 23/30475676 DC 2023

$24.66

BS EN IEC 62196-1. Plugs, socket-outlets, vehicle connectors and vehicle inlets. Conductive charging of electric vehicles – Part 1: General requirements

Published By Publication Date Number of Pages
BSI 2023 114
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PDF Catalog

PDF Pages PDF Title
4 CONTENTS
8 FOREWORD
10 INTRODUCTION
11 1 Scope
2 Normative references
13 3 Terms and definitions
23 4 General
4.1 General requirements
24 4.2 Components
4.2.1 Ratings
4.2.2 Mechanical assembly
4.2.3 Current-carrying parts of incorporated components
4.2.4 Electrical connections
4.2.4.1 The requirements described in 4.2.4.2 to 4.2.4.4 apply to connections of internal wiring that are factory installed in the accessory.
4.2.4.2 A splice or connection shall be mechanically secure and shall make electrical contact.
4.2.4.3 A soldered connection is determined to be mechanically secure when the lead is:
4.2.4.4 A splice shall be provided with insulation equivalent to that of the wires involved unless permanent clearance and creepage distances are maintained between the splice and other metal parts. Insulation over the splice is not prohibited from ha…
25 4.3 General notes on tests
29 5 Ratings
5.1 Preferred rated operating voltage ranges
5.2 Preferred rated currents
5.2.1 General
5.2.2 Rated current for signal or control purposes
30 5.2.3 Accessories not suitable for making and breaking an electrical circuit under load
5.2.4 Accessories suitable for, or not suitable for, making and breaking an electrical circuit under load
6 Connection between the power supply and the electric vehicle
6.1 Interfaces
6.2 Basic interface
6.3 DC interface
6.4 Combined interface
7 Classification of accessories
7.1 According to purpose
7.2 According to the method of connecting the conductors
7.3 According to serviceability
31 7.4 According to electrical operation
7.5 According to interface
7.6 According to locking facilities
7.7 According to interlock facilities
7.8 According to the presence of shutter(s)
8 Marking
34 9 Dimensions
10 Protection against electric shock
10.1 General
35 10.2 Accessories with shutters
37 10.3 Contact sequencing and order of contact insertion and withdrawal
38 10.4 Misassembly
11 Size and colour of protective earthing and neutral conductors
39 12 Provisions for earthing
41 13 Terminals
13.1 Common requirements
43 13.2 Screw type terminals
45 13.3 Mechanical tests on terminals
48 14 Interlocks
14.1 Accessories with interlock
53 14.1.7 Accessories shall be tested as follows:
14.1.8 Accessories shall be tested as follows:
55 14.1.10 Accessories shall be tested as follows:
14.2 Accessories with integral switching device
56 14.3 Control circuit devices and switching elements
14.4 Pilot contacts and auxiliary circuits
15 Resistance to ageing of rubber and thermoplastic material
16 General construction
59 17 Construction of EV socket-outlets – General
60 18 Construction of EV plugs and vehicle connectors
61 18.5 The maximum force exerted by the retaining means of the vehicle connector shall not exceed 500 N by depressing the push button with a force of (200 ±10) N when the vehicle connector is in latched position and mechanical interlock with the vehicle…
19 Construction of vehicle inlets
62 20 Degrees of protection
64 21 Insulation resistance and dielectric strength
65 22 Breaking capacity
68 23 Normal operation
23.1 Mechanical, electrical, and thermal stresses and contaminants
23.2 Load endurance test
69 23.3 No-load endurance test
70 23.4 Lid springs
24 Temperature rise
72 25 Flexible cables and their connection
25.1 Strain relief
73 25.2 Requirements for EV plugs and vehicle connectors
25.2.1 Non-rewirable EV plugs and vehicle connectors
25.2.2 Rewirable EV plugs and vehicle connectors
25.3 EV plugs and vehicle connectors provided with a flexible cable
75 26 Mechanical strength
26.1 General
76 26.2 Ball impact
78 26.3 Drop test
26.4 Flexing test
80 26.5 Cable gland test
81 26.6 Shutters
26.7 Insulated end caps
26.7.1 General
82 26.7.2 Insulated end caps – Change of temperature test
26.7.3 Insulated end caps – Pull test
27 Screws, current-carrying parts and connections
85 28 Creepage distances, clearances and distances through sealing compound
86 29 Resistance to heat and to fire
87 30 Corrosion and resistance to rusting
88 31 Conditional short-circuit current
31.1 General
31.2 Ratings and test conditions
89 31.3 Test circuit
92 31.4 Calibration
31.5 Test procedure
93 31.6 Behaviour of the equipment under test
31.7 Acceptance conditions
32 Electromagnetic compatibility
32.1 Immunity
32.2 Emission
33 Vehicle drive over
94 34 Thermal cycling
34.1 General
34.2 Initial temperature rise test
34.3 Thermal cycling test
34.4 Final temperature rise test
95 35 Humidity exposure
35.1 General
35.2 Initial temperature rise test
35.3 Humidity test
35.4 Final temperature rise test
36 Misalignment
36.1 General
96 36.2 Samples
36.3 Misalignment test
98 37 Contact endurance test
37.1 Equipment
99 37.2 Test sequence
100 37.3 Compliance
113 Bibliography

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BSI 23/30475676 DC 2023
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