ASME BPVC I 2017

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ASME BPVC – I -2017 BPVC Section I: Rules for Construction of Power Boilers

Published By	Publication Date	Number of Pages
ASME	2017	429

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Description

Since its first issuance in 1914, ASME’s Boiler and Pressure Vessel Code (BPVC) has pioneered modern standards-development, maintaining a commitment to enhance public safety and technological advancement to meet the needs of a changing world. More than 100,000 copies of the BPVC are in use in 100 countries around the world. Product Scope / Abstract This Section provides requirements for all methods of construction of power, electric, and miniature boilers; high temperature water boilers, heat recovery steam generators, and certain fired pressure vessels to be used in stationary service; and power boilers used in locomotive, portable, and traction service. Rules pertaining to use of the V, A, M, PP, S and E ASME Product Certification Marks are also included. The rules are applicable to boilers in which steam or other vapor is generated at a pressures exceeding 15 psig, and high temperature water boilers intended for operation at pressures exceeding 160 psig and/or temperatures exceeding 250 degree F. Superheaters, economizers, and other pressure parts connected directly to the boiler without intervening valves are considered as part of the scope of Section I. Careful application of this Section will help users to comply with applicable regulations within their jurisdictions, while achieving the operational, cost and safety benefits to be gained from the many industry best-practices detailed within these volumes. Intended for manufacturers, users, constructors, designers and others concerned with the design, fabrication, assembly, erection, examination, inspection and testing of pressure vessels, plus all potential governing entities.

PDF Catalog

PDF Pages	PDF Title
71	PG-19 Post Cold‐Forming Strain Limits and Heat‐Treatment Requirements for Austenitic Materials and Nickel-Based Alloys
72	PG-20 Post Cold‐Forming Strain Limits and Heat‐Treatment Requirements
76	PG-26 Weld Strength Reduction Factors to Be Applied When Calculating Maximum Allowable Working Pressure or Minimum Required Thickness of Components Fabricated With a Longitudinal Seam Weld
80	PG-28 Maximum Internal Projection of Welded Access or Inspection Openings
84	PG-31 Some Acceptable Types of Unstayed Flat Heads and Covers
90	PG-33.1 Nomenclature and Equations for Reinforced Openings
91	PG-33.2 Some Representative Configurations Describing the Dimensions te, h, and d
92	PG-33.3 Chart for Determining Value of F
93	PG-38.1-1 Example of Two Openings Spaced With Limits of Reinforcement Overlapping
94	PG-38.2-1 Example of More Than Two Openings Spaced With Limits of Reinforcement Overlapping PG-38.4-1 Illustrations of the Rule Given in PG-38.4
95	PG-39 Minimum Number of Threads Per Connection
98	PG-42.1 Welding End Transitions Maximum Envelope
99	PG-46.2 Acceptable Proportions for Ends of Through‐Stays
102	PG-52.1 Diagram for Determining the Efficiency of Longitudinal and Diagonal Ligaments Between Openings in Cylindrical Shells
103	PG-52.2 Example of Tube Spacing With Pitch of Holes Equal in Every Row PG-52.3 Example of Tube Spacing With Pitch of Holes Unequal in Every Second Row PG-52.4 Example of Tube Spacing With Pitch of Holes Varying in Every Second and Third Row PG-52.5 Example of Tube Spacing With Tube Holes on Diagonal Lines
105	PG-53.3 Diagram for Determining Equivalent Longitudinal Efficiency of Diagonal Ligaments Between Openings in Cylindrical Shells
106	PG-56.1.2 Method of Computation of Attachments to Tubes PG-56.2 Tube Attachment Angle Design Factor, K
107	PG-56.2 Chart for Determining Load Factor, Lf
108	PG-58.3.1(a) Code Jurisdictional Limits for Piping — Drum‐Type Boilers
109	PG-58.3.1(b) Code Jurisdictional Limits for Piping — Isolable Economizers Located in Feedwater Piping and Isolable Superheaters in Main Steam Piping
110	PG-58.3.1(c) Code Jurisdictional Limits for Piping — Reheaters and Nonintegral Separately Fired Superheaters
111	PG-58.3.2 Code Jurisdictional Limits for Piping — An Example of Forced‐Flow Steam Generators With No Fixed Steam or Waterline
112	PG-58.3.3 Code Jurisdictional Limits for Piping — An Example of Steam Separator Type Forced-Flow Steam Generators With No Fixed Steam or Waterline
114	PG-59.1 Typical Boiler Bushings
117	PG-60.3.7 Y‐Type Globe Valve PG-60.3.9 Typical Arrangement of Steam and Water Connections for a Water Column
120	PG-67.4 Requirements for Overpressure Protection Forced‐Flow Steam Generator
123	PG-67.5 Supercritical Correction Factor, Ksc
125	PG-67.5M Supercritical Correction Factor, Ksc
127	PG-68.7 Superheat Correction Factor, Ksh
129	PG-68.7M Superheat Correction Factor, Ksh
139	PG-80 Maximum Permissible Deviation From a Circular Form, e, for Cylindrical Parts Under External Pressure
142	PG-105.1 Official Certification Mark to Denote the American Society of Mechanical Engineers’ Standard for Boilers
143	PG-106 Form of Stamping
152	PW-9.3.1 Butt Welding of Plates of Unequal Thickness
154	PW-9.3.3 Heads Attached to Shells
155	PW-9.4 Prohibited Welded Joint
156	PW-11 Required Volumetric Examination of Welded Butt Joints
157	PW-15 Examples of Weld Strength Calculations
158	PW-16.1 Some Acceptable Types of Welded Nozzles and Other Connections to Shells, Drums, and Headers
162	PW-16.2 Some Acceptable Forms of Welds for Lugs, Hangers, and Brackets on Shells, Drums, and Headers
164	PW-16.8 Some Acceptable Designs for Partial-Penetration-Weld-Type Nozzles and Other Connections Designed for 900°F (480°C) or Higher Service
166	PW-17-1 Forged Flat Head With Integral Butt-Welded Hubbed Flange
167	PW-19.4(a) Some Acceptable Types of Diagonal Braces for Installation by Welding PW-19.4(b) Unacceptable Types of Diagonal Braces for Installation by Welding
169	PW-33 Alignment Tolerance of Sections to Be Butt Welded
172	PW-39-1 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments — P-No. 1
173	PW-39-2 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments — P-No. 3
174	PW-39-3 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments — P-No. 4
175	PW-39-4 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments — P-No. 5A
176	PW-39-5 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments — P-No. 15E
177	PW-39-6 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments — P-No. 6
178	PW-39-7 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments — P-No. 7
179	PW-39-8 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments — P-No. 8 PW-39-9 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments — P-No. 10H
180	PW-39-10 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments — P-No. 10I PW-39-11 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments — P-No. 31
181	PW-39-12 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments — P-No. 43 PW-39-13 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments — P-No. 45
182	PW-39-14 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments — P-No. 51 PW-39.1 Alternate Postweld Heat Treatment Requirements for Carbon and Low Alloy Steels
189	PW-53.1 Test Specimens From Longitudinal Welded Test Plates
190	PW-53.2 Method of Forming Longitudinal Test Plates
191	PW-53.3(a) Details of Tension Test Specimens
192	PW-53.3(b) Details of Bend Test Specimens
195	PR-9-1 Minimum Thickness of Buttstraps
196	PR-13-1 Typical Plate Edge Beveled for Sealing by Calking in a Riveted Joint
197	PR-15.4-1 Location of Seams in Inside and Outside Calking Boundaries PR-15.3-1 Allowable Stress on Rivets in Tension
198	PR-17.2-1 Boundary of Reinforcing Plate on Outside and Inside of Drum
199	PR-20.2-1 Allowable Welding of Plate Edges at Ends of Buttstraps
202	PB-1 Maximum Design Temperatures for Brazing Filler Metal
203	PB-15 Some Acceptable Types of Brazed Joints
204	PB-16 Recommended Joint Clearance at Brazing Temperature
208	PL-2.2-1 Steam Locomotive Boiler With Dome Throttle
209	PL-2.2-2 Steam Locomotive Boiler With Front-End Throttle
211	PL-20.4.1-1 Round Riveted Plate PL-20.4.2-1 Diamond Riveted Plate
212	PL-20.5-1 Manhole Frame
213	PL-21.4.1-1 Steam Dome Top Flange PL-21.3.4-1 Thickness of Riveted Reinforcing Rings for Dome Openings
216	PL-24.1-1 Maximum Allowable Working Pressure for Steel Flues for Firetube Locomotive Boilers
218	PL-27.5-1 Examples of Doubler Attachment Methods
219	PL-27.6.3-1 Double-Riveted Lap Seam in Stayed Area
220	PL-27.6.3-2 Double-Fillet-Welded Lap Seam in Stayed Area PL-27.7-1 Upper Corner of Firebox
221	PL-28.2-1 Some Examples of Acceptable Mudring Construction
222	PL-28.4-1 Radii for Firebox Mudrings
223	PL-30.4.2-1 Fillet-Welded Staybolts PL-30.4.5-1 Fillet-Welded Staybolt: Examples of Nominal Dimensions Permitted ±0.02 in. (±0.5 mm)
224	PL-33-1 Example of Crown Bar Installation
225	PL-36.2.1-1 Support Perimeters
226	PL-36.5-1 Typical Forms of Diagonal Braces
227	PL-36.7-1 Typical Forms of Gusset Braces PL-36.9-1 Tee Iron
228	PL-36.9-2 Tee-Iron Support Area
230	PL-39.1-1 Arch Tubes PL-39.2.1-1 Circulators
231	PL-39.2.1-2 Circulator Attachment Section Views PL-39.3-1 Example of Thermic Syphon Installation
237	PWT-11 Examples of Acceptable Forms of Tube Attachment
240	PFT-12.1 Some Acceptable Forms of Tube Attachment on Firetube Boilers
242	PFT-17.2 Acceptable Type of Ring‐Reinforced Furnace
243	PFT-18.1 Morison Furnace
244	PFT-19 Connection Between Plain and Corrugated Furnace PFT-20 Welding Ogee Ring
245	PFT-21 Some Acceptable Methods of Forming Waterleg Joints by Welding
246	PFT-23.1 Stayed Wrapper Sheet of Locomotive‐Type Boiler
248	PFT-25 Example of Staying of Heads Adjacent to Cylindrical Furnaces
249	PFT-27 Pitch of Staybolts Adjacent to Upper Corners of Fireboxes
250	PFT-32 Measurements for Determining Stresses in Diagonal Stays
253	PFT-46.1 Spacing and Weld Details for Wall‐Support Lugs Set in Pairs on Horizontal‐Return Tubular Boilers PFT-46.2 Welded Bracket Connection for Horizontal‐Return Tubular Boilers
262	PVG-12 Constant, C, for Vapor Related to Ratio of Specific Heats (k = cp/cv)
265	PTFH-9.1-1 Liquid Phase Thermal Fluid Heater: External Piping
270	PHRSG-4 Some Acceptable Desuperheater Spraywater Protection Device Arrangements
271	PHRSG-4 Minimum Drain Pot Size
272	II-1 Standard Units for Use in Equations
274	III-1A Certificate of Conformance for Reapplication of the Certification Mark
275	Guide for Completing the Certificate of Conformance for Reapplication of the Certification Mark
277	IV-2-1 Symbols
278	IV-3-1 Blend Requirements IV-3-2
279	IV-3-3 IV-3-4 IV-3-5
280	V-2.2-1 Riveted Circumferential Joint for Circular Furnace Plates Over 5/8 in. (16 mm)
281	V-2.2-2 Proper Location of Staybolts Adjacent to Longitudinal Joint in Furnace Sheet
282	V-4-1 Staying of Head With Steel Angles in Tubular Boiler V-4-1 Sizes of Angles Required for Staying Segments of Heads
283	V-5-1 Method of Riveting Manhole Frames to Shells or Drums With Two Rows of Rivets
286	A-2-1 Single-Riveted Lap Joint, Longitudinal or Circumferential
287	A-3-1 Double-Riveted Lap Joint, Longitudinal or Circumferential A-4-1 Double-Riveted Buttstrap and Double-Strap Joint
288	A-5-1 Triple-Riveted Buttstrap and Double-Strap Joint A-6-1 Quadruple-Riveted Buttstrap and Double-Strap Joint
289	A-6-2 Joints That May Be Used to Avoid Eccentric Stresses
290	A-8 Detail Illustrations Showing Application of PG-48 and PFT-27 to the Staying of Boilers
296	A-19 Typical Forms of Fusible Plugs
300	A-44 Guide for Estimating Steaming Capacity Based on Heating Surface
302	A-66 Example for Typical Nozzle Computations
304	A-67 Example for Typical Nozzle Computations
306	A-68 Example for Typical Nozzle Computations
307	A-69 Example for Typical Nozzle Computations
312	A-70.1 Example for Typical Nozzle Computations
314	A-70.2 Example for Typical Nozzle Computations
316	A-71 Structural Attachment With Radial Load
317	A-72 Structural Attachment With Eccentric Load A-73 Structural Attachment With Moment Load A-74 Structural Attachment on Tube Bend
318	A-75-1 Example of Nozzle Attached by Riveting
321	A-75-1
323	A-250.3.2 Maximum Permissible Size of Rounded Indication
324	A-250.3.4-1 Aligned Rounded Indications
325	A-250.3.4-2 Groups of Aligned Rounded Indications
326	A-250.3.6-1 Charts for t 1/8 in. (3 mm) to 1/4 in. (6 mm), Inclusive A-250.3.6-2 Charts for t Over 1/4 in. (6 mm) to 3/8 in. (10 mm), Inclusive
327	A-250.3.6-3 Charts for t Over 3/8 in. (10 mm) to 3/4 in. (19 mm), Inclusive A-250.3.6-4 Charts for t Over 3/4 in. (19 mm) to 2 in. (50 mm), Inclusive
328	A-250.3.6-5 Charts for t Over 2 in. (50 mm) to 4 in. (100 mm), Inclusive
329	A-250.3.6-6 Charts for t Over 4 in. (100 mm)
336	P-2 Manufacturer’s Data Report for All Types of Boilers Except Watertube and Electric
338	A-351 Guide for Completing Manufacturer’s Data Report, Form P-2
340	P-2A Manufacturer’s Data Report for All Types of Electric Boilers
343	A-351.1 Guide for Completing Manufacturer’s Data Report, Form P-2A
345	P-2B Manufacturer’s Data Report for Electric Superheaters and Reheaters
347	A-351.2 Guide for Completing Manufacturer’s Data Report, Form P-2B
349	P-3 Manufacturer’s Data Report for Watertube Boilers, Superheaters, Waterwalls, and Economizers
352	A-352 Guide for Completing Manufacturer’s Data Report, Form P-3
354	P-3A Engineering-Contractor Data Report for a Complete Boiler Unit
356	A-353 Guide for Completing Engineering-Contractor Data Report for a Complete Boiler Unit, Form P-3A
357	P-4 Manufacturer’s Partial Data Report
359	A-354 Guide for Completing Manufacturer’s Partial Data Report, Form P-4
360	P-4A Manufacturer’s Data Report for Fabricated Piping
362	A-354.1 Guide for Completing Manufacturer’s Data Report, Form P-4A
363	P-4B Manufacturer’s Data Report for Field Installed Mechanically Assembled Piping
364	A-354.2 Guide for Completing Manufacturer’s Data Report, Form P-4B
365	P-5 Summary Data Report for Process Steam Generators
366	A-355 Guide for Completing Summary Data Report for Process Steam Generators, Form P-5
367	P-6 Manufacturer’s Data Report Supplementary Sheet
368	P-7 Manufacturer’s Data Report for Pressure Relief Valves
370	A-356 Guide for Completing Manufacturer’s Data Report for Pressure Relief Valves, Form P-7
371	A-357 Guide to Data Report Forms Distribution
372	P-8 Manufacturer’s or Assembler’s Certificate of Conformance for Pressure Relief Valves
373	A-358 Guide for the Preparation of Manufacturer’s or Assembler’s Certificate of Conformance, Form P-8
374	PL-1 Manufacturer’s Data Report for Locomotive Boilers
378	A-359 Guide for Completing Manufacturer’s Data Report for Locomotive Boilers, Form PL-1
379	A-360 Codes, Standards, and Specifications Referenced in Text
380	A-370 Guide to Information Appearing on Certificate of Authorization
381	A-370 Sample Certificate of Authorization
392	B-1 Identification Elements
394	C-3-1 Definitions of Terms for Local Circumferential Band Heating of Pipe Weld
395	C-3-2 Definitions of Terms for Local Circumferential Band With Branch Connection to Pipe Attachment Weld
396	C-4-1 Minimum Requirements for Soak Band Width, Heated Band Width, and Gradient Control Band Width for Local Circumferential Band PWHT of Circumferential Welds in Cylindrical Components in the Horizontal Position
398	C-4-2 Minimum Heated Band Width for Preheating and Postheating
399	C-5.3-1 Schematic Representation of Equipment Used to Directly Attach Thermocouples by Capacitor Discharge Welding
401	C-6.3.2-1 Control Zones
402	C-6.3.4-1 Location of Thermocouples (Monitoring and Control) for Pipe Sizes Up to 6 NPS (150 DN) and One Control Zone
403	C-6.3.4-2 Location of Thermocouples (Monitoring and Control) for Pipe Sizes 8 NPS Through 12 NPS (200 DN Through 300 DN) and Two Control Zones
404	C-6.3.4-3 Location of Thermocouples (Monitoring and Control) for Pipe Sizes 14 NPS Through 30 NPS (350 DN Through 750 DN) and Four Control Zones
405	C-6.3.4-4 Location of Monitoring Thermocouples for Branch Nozzle or Attachment
407	C-6.4.5-1 Example of One Approach When the Heated Band from Weld Requiring PWHT Intersects Weld Not Requiring PWHT
409	C-9.2-1 Standard Procedure for Local Heating
411	C-9.3-1 Standard Documentation Checklist for Local Heating
417	E-3-1 Flaw Acceptance Criteria for 1/2 in. (13 mm) To Less than 1 in. (25 mm) Thick Weld E-3-2 Flaw Acceptance Criteria for 1 in. (25 mm) To 12 in. (300 mm) Thick Weld
418	E-3-3 Flaw Acceptance Criteria for Larger Than 12 in. (300 mm) Thick Weld
420	E-7-1 Single Indications
421	E-7-2 Multiple Planar Flaws Oriented in Plane Normal to Pressure-Retaining Surface
422	E-7-3 Surface and Subsurface Flaws
423	E-7-4 Nonaligned Coplanar Flaws in Plane Normal to Pressure-Retaining Surface (Illustrative Flaw Configurations)
424	E-7-5 Multiple Aligned Planar Flaws